Milkon Refrigeration & Air Conditioning Plants
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Design, Manufacturing, Erection & Commissioning for Dairy, Food & Beverages Industries
Milkon Heavy Engineering Pvt. Ltd. provides specialized Engineering & Maintenance Services along with Refrigeration & Air-Conditioning Plants. These solutions cater to hygienic process equipment needs in the Dairy, Beverage & Brewery Industry.
Types of Refrigeration Plants
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Water Chilling Plants
- Direct Expansion Type: Uses Freon Refrigerants (R134a, R404a, R407C, R410a, R507 etc.).
- Flooded Type, R717 (Ammonia)
- IBT with CS, SS seamless Coil with Ammonia Refrigerants
- IBT with Copper Coil with Freon Refrigerants
- Gravity feed system (Traditional design)
- Pump feed system (New design with up to 40% fast ice building)
- Falling film chillers (FFC) with 1 Deg. C instant water outlet temp. (Saves 10 - 15 % energy / No need to build large IBT tanks / Almost Zero maintenance cost / ROI of less than 3 years)
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Glycol / Brine Chilling Plants
- Direct expansion type, Freon Refrigerants: R134a, R404a, R407C, R410a, R507 etc.
- Flooded type, R717 Ammonia
- Fluids: Calcium Chloride, Ethylene Glycol, Propylene Glycol, Methanol, Ethanol or any other special fluid
- Shell & tube type or PHE type evaporators as required with any capacity (1TR TO 1000TR or more)
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Block ice & Flake ice Plants |
Block ice, flake ice plants with various capacities ranging from 5 TPD to 100 TPD or more as required based on business demand at specific locations.
Air Conditioning of Food Processing Plants
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- Direct expansion type plants with Freon Refrigerants like R134a, R404a, R407C, R410a, R507 etc.
- Flooded type, R717 (Ammonia)
- Capacity range: 50TR to 500TR or more
- Integrated air conditioning system with IBT / Water chilling plants (No separate cost for independent AC plant, no maintenance cost for independent AC plant with Freon refrigerants)
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Refrigeration Plants for Cold Storages / IQFs / Blast Freezers / Freezers Rooms |
- Cold rooms with Freon Refrigerants like R134a, R404a, R407C, R410a, R507 etc. for small and independent plants (1TR to 50TR or more if ammonia is not permitted in the factory premises - Food safety norms).
- Cold rooms with gravity feed system with R717 (Ammonia) for small capacities (15TR to 100TR or more with total rooms less than 4 Nos. of capacities less than 50 MT each).
- Cold rooms with pump feed system with R717 (Ammonia) for medium to large capacities (50TR to 500TR or more with total rooms more than 4 Nos. of capacities more than 100 MT each).
- Cold Rooms for – Milk storage, butter milk or any other milk products at 2 to 4 Deg.C requirements.
- Curd Incubation, curd blast cooling and cold rooms: RT:45 Deg.C, RT: (-)15 Deg.C, RT: 2 Deg.C, 1 MT to 50 MT or more.
- Butter blast freezing cum Freezer rooms (20 Deg.C to (-)20 Deg.C): RT: (-)20 Deg.C, 1 MT to 100 MT or more.
- Paneer blast freezing and Freezer rooms (20 Deg.C to (-)20 Deg.C): RT: (-)25 Deg.C, 1 MT to 100 MT or more.
- Khoa blast cooling (RT: (-)5 Deg.C) and Freezer rooms (RT: (-)20 Deg.C), 1 MT to 10 MT or more.
- Cheese (Cheddar / Mozzarella etc.) blast cooling (RT: (-)5 Deg.C) and cold rooms (RT: 2 - 10 Deg.C), 1 MT to 10 MT or more.
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| Refrigeration & AC Plants - Special Services |
- Energy Audits - For saving refrigeration or A/C Plants power cost by System Design Optimization: Theoretical analysis & actual measurements at job sites.
- Plant Health Checkups - To analyze present condition and to improve plant performance for better ROI.
- Capacity Expansion - Checking possibility of getting more capacity if necessary.
- Control Philosophy & Instrument function - For effective & safe operation of Refrigeration & A/C plants.
- Trouble shooting - To study the faults as to why the plants do not deliver required performance.
- HAZOP Study - To conduct and prepare HAZOP report for Plants for safe operation as required to ensure safety of operating personnel, property and environment.
- Structural Analysis - Structural Analysis of Piping, Pipe Supports and Base Frames to ensure safety of plant and operating personnel.
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| Refrigeration School - Training of engineers and operating personnel and management awareness programs: |
- Basic and advance level training of company staff / contractors / site engineers with case studies for understanding of HVAC & R systems as per best industry practices
- Management awareness programs - Present and future of refrigeration industry
- Basic / entry level training to GET batches for corporate companies
- Plant installation, erection and commissioning - Group discussions and actual case studies with focus on plant level requirements - Best practices for efficient operation of the plant
- Any other training program with focus of topics in HVAC & R field.
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Ancillary Systems for Refrigeration Plants |
- Oil Rectification System for maintaining Plant Design Capacity at optimum level.
- Air Purger System for saving operating power of the Plant.
- Adapting maintenance friendly Plant designs, layout and to ensure minimum plant down time to improve ROI.
- Primary, Secondary and Tertiary Oil Separation to enhance oil separation up to 20 / 15 / 10 / 5 / 1 PPM.
- Refrigeration plant trouble shooting, break-down services, preventative maintenance, Annual maintenance contract for safe and continuous operation of plants.
- Plant servicing and spares supply.
- Lube oil cooling - Improvement by oil cooling system retrofitting.
- Piping vibration — Vibration dampening by stress analysis, Piping B/L flange load calculations.
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Expertise in using following software while designing above systems |
- Heat Transfer Research Inc. (H T RI) for Thermal design.
- Mechanical Design software as per ASME, TEMA & IBR codes.
- Structural Analysis by using STAD Pro software.
- Piping Stress Analysis by using CEASER II Software tool and TRIFLEX program of Piping Solutions lnc, Houston, USA & many other proven design methods.
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